ASTM A194 Grade 8SA specifies premium, high-performance austenitic stainless steel nuts manufactured from UNS S21800, commercially renowned as Nitronic® 60. This highly advanced alloy is meticulously engineered to provide world-class resistance to wear, galling, and fretting. By utilizing a highly specific metallurgical synergy of elevated Silicon (3.5% - 4.5%) and Manganese (7.0% - 9.0%), Grade 8SA delivers an exceptionally resilient surface matrix that drastically reduces friction under heavy loads.
What distinguishes Grade 8SA from standard 8S is the critical "A" designation, which mandates that the fasteners undergo a final Carbide Solution Treatment (full annealing) after all forging, machining, and thread-tapping operations are completed. This vital thermal process eliminates any residual cold-work stresses introduced during manufacturing. The result is a fully softened, strictly non-magnetic fastener that maintains its exceptional anti-galling properties while maximizing its resistance to Stress Corrosion Cracking (SCC) in sensitive, unlubricated environments.
| Material Classification | Galling-Resistant Austenitic Stainless Steel (Nitronic® 60 - Annealed) |
|---|---|
| UNS Designation | S21800 |
| Microstructure | Austenitic (High Silicon/Manganese Matrix, Post-Annealed) |
| Magnetic State | Strictly Non-Magnetic (Annealed post-machining) |
| Density | ~7.62 g/cm³ (0.275 lb/in³) |
| Size Range | Metric: M6 to M100 | Imperial: 1/4" to 4" |
| Strengthening Method | Solid-Solution Strengthening via Si/Mn & Full Solution Annealing |
Contains detailed proof load thresholds, dimensional tolerances for ASME B18.2.2 standard and heavy hex profiles, and specialized friction coefficient data.
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The exceptional wear and anti-galling performance of Grade 8SA is derived directly from its elevated Silicon (3.5% - 4.5%) and Manganese (7.0% - 9.0%) content. These elements create a highly wear-resistant oxide layer on the thread surface that acts as a solid-state barrier, preventing metal-to-metal adhesion during tightening, even after the material has been fully annealed.
| Carbon (C) | Manganese (Mn) | Silicon (Si) | Chromium (Cr) | Nickel (Ni) | Phosphorus (P) | Sulfur (S) |
|---|---|---|---|---|---|---|
| 0.10 Max | 7.0 – 9.0 | 3.5 – 4.5 | 16.0 – 18.0 | 8.0 – 9.0 | 0.060 Max | 0.030 Max |
*Note: The UNS S21800 specification inherently utilizes controlled Nitrogen additions to enhance yield strength.
Because Grade 8SA is explicitly annealed after all machining to remove localized cold-work hardening, ASTM limits the maximum hardness to ensure the material remains fully stress-relieved while still offering formidable galling resistance.
| Mechanical Property | Grade 8SA (Annealed) Limits |
|---|---|
| Hardness Limit (Rockwell) | 25 HRC Maximum |
| Proof Load | Dependent on Size |
| Standard / System | Designation |
|---|---|
| ASME Standard | SA194 Grade 8SA |
| Common Trade Name | Nitronic® 60 (Annealed), Anti-Galling Stainless, UNS S21800 |
For ultimate galling resistance, it is standard practice to mate Grade 8SA (Nitronic 60 Annealed) nuts with standard 304/316 (B8/B8M) studs. The differing metallurgical hardness profiles and unique matrix of the 8SA nut naturally prevent cold-welding.
| Internal Threads (A194 Gr 8SA) | Typical Mating Bolts | Typical Mating Studs |
|---|---|---|
| Grade 8SA Heavy Hex Nuts | ASTM A193 Grade B8 / B8M Hex Bolts | A193 Grade B8 / B8M Fully Threaded Studs |
While Grade 8SA provides exceptional built-in resistance to thread galling, standard bolting practices still apply. When mating Grade 8SA with standard austenitic studs (like B8M), smooth and predictable torque-tension relationships are easily achieved even in unlubricated states, though light lubrication is acceptable if the environment allows.
| Nominal Diameter | Threads Per Inch (UNC) | Target Torque — Standard (ft-lbs) |
|---|---|---|
| 1/2" | 13 | 35 |
| 5/8" | 11 | 70 |
| 3/4" | 10 | 120 |
| 1" | 8 | 280 |
The "A" indicates that the component has been Annealed after all manufacturing and machining processes are complete. This removes all internal cold-work stresses generated during machining, ensuring the part is fully softened and strictly non-magnetic to maximize resistance against Stress Corrosion Cracking.
While both share the exact same galling-resistant chemical composition (Nitronic 60), standard Grade 8S may retain residual stress and slight magnetism from the thread tapping and machining process. Grade 8SA guarantees that these stresses are completely removed through post-machining full solution annealing, ensuring the purest possible metallurgical state.
Yes. The entire purpose of the Nitronic 60 (8SA) alloy is its natural, built-in resistance to galling. It is frequently the go-to material for environments like food processing, medical devices, or cryogenic chambers where wet anti-seize lubricants cannot be used.